To decouple or not to decouple.

Name: Emil
Posted: Tue, Mar 16, 2010 at 6:02 pm MST
 
Topic
First Q:

When putting a decouple layer, such as CBU or Ditra, I understand that it is to isolate the difference in expansion of two very different materials, the tiles and the substrate. What I don’t understand is then why are they cemented/clued and mechanically fastened (CBU) to the wood floor. This makes no sense to me that if one wants to isolate two different materials so the different expansion properties do not affect the other, that one then cements them or in other way fasten them together. As with mortar bed, it makes sense where one puts tarpaper or similar, and thus truly separates the two materials. Some say that eventually, the CBU will “work it loose” as the wood floor expands and contracts. Then what good does it to fasten them in the first place? The fasteners in the CBU will now be worked on in shear as the wood floor expands and contracts and the CBU does not. As with the Ditra, doesn't the felt underside fully adhere to the wood floor when using the latex mortar?

Second Q.

Is Ditra less costly, less work, easier, more solid construction method than using CBU?

Third Q.
On my floor, I have ¾ USB butt joint (no expansion gaps between sheets, which if you ask some should be), 2"x10" 16” on center, which from what I read should be at least L/360 (I hope). On top of this is ¼” plywood and vinyl (vinyl I plan to remove, but ¼” I was planning on leaving, if that makes sense, or should I take the 1/4" off and put 1/2"). Even though I see in some writing that 3/4" OSB should be sufficient by itself, it didn’t feel very solid in the rest of the house, so I added 1/2" OSB were I put floating wood flooring. So still not sure if the 3/4 “ plus the ¼” plywood, plus either the CBU or Ditra (which I understand doesn’t do much if anything for strength) will be sufficient. If I go CBU would ¼” suffice?

Thanks to all who take the time to respond to this. I am always amazed that you professional don't get tired to answer us amateurs.

Emil
Grand Forks ND.
Name: Bljack
Posted: Wed, Mar 17, 2010 at 6:02 am MST
 
Reply: 1
I am always amazed that you professional don't get tired to answer us amateurs.


Because usually it's short quick questions grin

First (37 part) Q:

You can't compare a cement board installation to a mud bed installation as the mud bed is a heavy reinforced structure resting on the floor of the home. Cement board panels are too thin and too light and are not monolithic across the floor and therefor need to be bonded to the structure. They do allow for a minimal amount of movement around each screw, enough not to be bothered in a home. The thinset underneath of the cement board is not a bonding layer, it's a bedding layer and that is why most cement boards allow either modified OR unmodified even though unmodified without an additive shear pretty quickly from the subfloor or underlayment beneath it. Because it's only a bedding layer is also why you can install cement board over osb subfloors even though all thinsets say can't use the thinset to bond tile to osb. This small amount of movement in the cbu panels is why the joints need to be taped, otherwise you can get cracking every 3'x5'.

The fleece backing of the Ditra is bonded to the floor with the thinset but between the lower level of fleece that is bonded to the floor and the upper level of the fleece that is bonded to the plastic of the Ditra, the fleece in between is able to allow the tile and the floor below to exist independent of each other, sort of like engineering an old mud job into a 1/8" thick roll.

Second Q.

It depends how you look at price. Based upon just square footage, Ditra is much more than cement board. Ditra at HD is about $85 for 54 sf. Say you have 200 sf to install. You need 4 rolls, that's $340 and 2 bags of thinset to put it down at $15/bag, that's a total of $370. It would be 2 trips to carry it all in to a job site. Installation time would be not much longer than the time it takes to comb out your mortar as any cuts are quickly and dustlessly done with a utility knife. Edges are butted together and small scraps can be used to fill in wherever needed.

Cement board

15 sheets at 40lbs and $9/sheet, $135
Cement board screws, 800 pack $25
3 bags thinset $15/bag $45
150 ft roll cbu tape $6
Total $211

You saved $160. Now you are going take 17 trips to get it in, hit a wall, ding, now you got a repair to make, Hope it's not up too many steps, you are already tired from loadng the cart at the store, unloading the cart into your truck, and getting the cbu at least near where you will be installing it. Comb your mortar, lay the board, start driving in the screws, all 58 per sheet. How many times does the screw not want to countersink and you are backing it out, blowing away the dust brought up by the hi/lo threads and resetting the screw?

What you save in materials cost with cement board over Ditra you spend several times over with time. That's considering things at regualar retail, most of us are getting things at better pricing than that.

So, Is Ditra less costly? Depends on how you do your accounting. Is it easier? Significantly. Less work? Significantly. More solid? Since neither are structural, it's not a good way to phrase it. Better engineered with better performance characteristics? Yes.

More solid only comes with more plywood and Ditra with 3/8" plywood underlayment will arrive at a lesser thickness overall than 1/2" cement board and still offer a lower transitioning height.

Third Q) Out of time, I'll finish later, but all 1/4" plys always must go. They are specifically excluded from ceramic and stone installations.
Name: Emil
Posted: Wed, Mar 17, 2010 at 4:33 pm MST
 
Reply: 2
Wow, you sure did take time to write. Thank you very much. And yes, I am sorry, my question wasn’t exactly short.

I like the prospect of using Ditra, and yes, my question was more about the “solidness” of the application. I think I may also use el heat, which I understand many put under the Ditra. The small cost difference doesn’t worry me. With my luck, I would have banged the CBU into my hardwood steps I just made and put in from raw Jatoba planks, sanded, routed and finished with polyurethane. And I would probably hit the ceiling edge too as I go up the steps like I did when hauling the OSB, and have yet to fix.

So I think I just need to make sure my subfloor is up to par and sounds like I better remove the ¼” and what put in ½” or 5/8” plywood? When laying those down, do you keep the seam off the floor joist? Do you leave an expansion gap between sheets? Screw and glue? I like to glue when I add sheets under wood flooring as you get a bit more stiffening.

Thanks again.
Emil
Name: Emil
Posted: Wed, Mar 17, 2010 at 4:46 pm MST
 
Reply: 3
Just forgot, and not sure if I dare to ask since there seems to be a lot of difference of opinion on this one. Using Ditra, some will fill it flush with thinset, let is set and do their layout, and then lay the tiles. I tend to believe that method could be considered ok., unless someone can show data on pull-testing and bend-stress testing to show otherwise. So I probably opened a can here but just curious of your opinion.

Thanks,
Emil
Thread Limit: 17 of 20 replies remain open.